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首頁» 過刊瀏覽» 2024» Vol.9» lssue(4) 627-636???? DOI : 10.3969/j.issn.2096-1693.2024.04.047
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基于ALE-FEM 耦合算法的磨料水射流破巖數(shù)值模擬及其機(jī)理分析
徐鵬, 盛茂, 田守嶒, 王天宇
中國石油大學(xué)( 北京) 油氣資源與工程全國重點(diǎn)實(shí)驗(yàn)室,北京 102249
Numerical simulation and mechanism analysis of abrasive water jet rock breaking based on ALE-FEM coupling algorithm
XU Peng, SHENG Mao, TIAN Shouceng, WANG Tianyu
State Key Laboratory of Petroleum Resources and Engineering, China University of Petroleum-Beijing, Beijing 102249, China

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摘要? 磨料水射流在鉆井提速,、深穿透射孔和壓裂增產(chǎn)等方面應(yīng)用效果顯著,,深入認(rèn)識磨料水射流破巖機(jī)理是提升其應(yīng)用效果的關(guān)鍵之一,。本文基于任意拉格朗日—?dú)W拉耦合有限單元算法,,提出了獨(dú)立封裝有限元網(wǎng)格描述磨料的方法,,將水射流單元設(shè)定網(wǎng)格隨物質(zhì)的運(yùn)動(dòng)而變化以實(shí)現(xiàn)流體流動(dòng)特性,速度設(shè)置給物質(zhì),;將磨料單元設(shè)定網(wǎng)格不隨物質(zhì)的運(yùn)動(dòng)而變化以實(shí)現(xiàn)固體顆粒特性,,速度設(shè)置給網(wǎng)格。綜合考慮巖石的動(dòng)態(tài)沖擊損傷作用以及水射流和磨料的協(xié)作,,建立了可表征水射流流動(dòng)和巖石損傷破壞的多相多物理場耦合過程的磨料水射流破巖模型,,模型聚焦磨料顆粒和水射流對巖石微秒級的沖擊破壞。采用2 套網(wǎng)格捕捉磨料和水射流的協(xié)同破巖作用,,得到了巖石破碎體積,、巖石損傷場,、水射流壓力場、水射流和磨料對巖石破碎的能量貢獻(xiàn)率等關(guān)鍵參數(shù)的時(shí)空演化特征,。結(jié)果表明,,磨料水射流破巖過程磨料起主導(dǎo)作用,水射流起輔助作用,。分析得到磨料水射流中磨料—水射流協(xié)同破巖機(jī)理認(rèn)識,,磨料撞擊巖石使巖石局部產(chǎn)生的高程度損傷降低了水射流破巖的難度,此外磨料沖擊破碎巖石使得水射流和巖石之間產(chǎn)生新界面,,促使水射流的沖擊壓力升高,,提高了水射流的破巖能力,因此磨料水射流中的水相比于純水射流具有更高的射流打擊力和能量利用率,,磨料沖擊預(yù)損傷巖石疊加水射流聚集增壓的磨料—水射流協(xié)同作用破巖是磨料水射流破巖效率和能量利用率高于純水射流數(shù)倍的重要機(jī)理之一,。研究結(jié)果對優(yōu)化磨料水射流破巖參數(shù)提供了理論模型和設(shè)計(jì)依據(jù)。
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關(guān)鍵詞 : 磨料水射流,數(shù)值模擬,ALE-FEM,破巖機(jī)理
Abstract

The abrasive water jet has remarkable effect in the application of accelerating drilling speed, deep penetration perforation and fracturing stimulation. In-depth understanding of the mechanism of abrasive water jet rock breaking is one of the keys to improve its application effect. Based on the arbitrary Lagrange-Euler finite element coupling algorithm, an independent packaged finite element mesh method for describing abrasives is presented in this paper. The grid of the water jet unit is set to change with the movement of the material to realize the fluid flow characteristics, and the speed is set to the material. The abrasive unit is set to the grid does not change with the movement of the material to achieve the solid particle characteristics, and the speed is set to the grid. Considering the dynamic impact damage of rock and the cooperation between water jet and abrasive, an abrasive water jet rock breaking model was established to characterize the multi-phase and multi-physical coupling process of water jet flow, rock damage and failure. The model focused on the impact damage of abrasive particles and water jet on rock in microseconds. Two sets of meshes were used to capture the collaborative rock breaking action of abrasives and water jets, and the temporal and spatial evolution characteristics of key parameters such as rock breaking volume, rock damage field, pressure field of water jet and energy contribution rate of water jet and abrasive to rock breaking were obtained. The results show that abrasive plays the main role and water jet plays the auxiliary role in the process of rock breaking. The mechanism of abrasive and water jet cooperative rock breaking is analyzed. The abrasive impingement of rock causes high degree of local damage of rock, which reduces the difficulty of water jet breaking rock. In addition, the impact of abrasive water jet on rock breakage creates a new interface between water jet and rock, which increases the impact pressure water jet and improves the rock breaking ability of water jet. Therefore, water in abrasive water jet has higher impact force and energy utilization rate than that of pure water jet. The predamage of abrasive impact on rock combined with the higher pressure of water jet stagnation is one of the important mechanisms that abrasive water jet has several times higher efficiency and energy utilization than pure water jet. The results can provide a theoretical model and design basis for optimizing the rock breaking parameters of abrasive water jet.


Key words: abrasive water jet; numerical modeling; ALE-FEM; rock mechanics
收稿日期: 2024-08-30 ????
PACS: ? ?
基金資助:國家自然科學(xué)基金優(yōu)秀青年科學(xué)基金項(xiàng)目“油氣井流體力學(xué)與工程”( 編號:52122401) 資助
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徐鵬, 盛茂, 田守嶒, 王天宇. 基于ALE-FEM耦合算法的磨料水射流破巖數(shù)值模擬及其機(jī)理分析. 石油科學(xué)通報(bào), 2024, 04: 627-636 XU Peng, SHENG Mao, TIAN Shouceng, WANG Tianyu. Numerical simulation and mechanism analysis of abrasive water jet rock breaking based on ALE-FEM coupling algorithm. Petroleum Science Bulletin, 2024, 04: 627-636.
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