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首頁(yè)» 過刊瀏覽» 2017» Vol. 2» Issue (2) 288-297???? DOI : 10.3969/j.issn.2096-1693.2017.02.027
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腐蝕管道可靠性評(píng)價(jià)方法研究
帥義1,帥健1,,劉朝陽(yáng)2
1 中國(guó)石油大學(xué)(北京) 機(jī)械與儲(chǔ)運(yùn)工程學(xué)院,,北京 102249 2 中國(guó)石油管道科技研究中心,廊坊 065000
Research on the reliability methods of corroded pipeline
SHUAI Yi1, SHUAI Jian1, LIU Chaoyang2
1 College of Mechanical and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, China 2 Petrochina pipeline R&D center, Langfang 065000, China

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摘要? 針對(duì)常用含腐蝕缺陷管道可靠性評(píng)價(jià)方法較多且適用性和保守程度不一的問題,,對(duì)一種新的腐蝕管道失效壓力預(yù)測(cè)公式進(jìn)行誤差分析,,證實(shí)該模型比常用ASME B31G-2009、DNV RP-F101,、PCORRC,、CSA Z662-07、RAM PIPE REQUAL,、NETTO ET AL等方法具有更高的預(yù)測(cè)精度,?;谠擃A(yù)測(cè)公式,建立腐蝕缺陷管道失效極限狀態(tài)方程,,采用蒙特卡洛模擬方法計(jì)算了管道失效概率,,并與其它常用工業(yè)標(biāo)準(zhǔn)與方法的計(jì)算結(jié)果進(jìn)行對(duì)比分析。結(jié)果表明:基于該模型計(jì)算的失效概率與PCORRC, ASME B31G- 2009以及DNV RP-F101 許用應(yīng)力法計(jì)算結(jié)果相近,,進(jìn)行可靠性分析具有較好的適用性,。通過參數(shù)敏感度分析得出結(jié)論:管道壁厚、直徑,、內(nèi)壓,、徑向腐蝕速率等隨機(jī)變量的變異系數(shù)的增大對(duì)管道失效概率的影響具有雙向性,可能造成管道失效概率的增加,,也可能導(dǎo)致管道失效概率的減小,。指出徑向腐蝕速率和管道內(nèi)壓是影響腐蝕管道可靠性的兩個(gè)關(guān)鍵因素。
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關(guān)鍵詞 : 腐蝕管道, 內(nèi)檢測(cè), 失效概率, 極限狀態(tài), 敏感性
Abstract

  There are many reliability evaluation methods for the corroded pipelines. But there is no unified standard and the versatility is poor. In order to solve the problem, this paper studied a prediction formula mentioned in one literature. The error analysis shows that it has higher precision than the models of ASME B31G-2009, DNV RP-F101, PCORRC, CSA Z662-07, RAM PIPE REQUAL and NETTO ET AL. Based on the structural reliability theory, a limit-state function is de?ned. Then the probabilistic damage model is formulated and numerically calculated by using Monte Carlo Simulation (MCS). The failure probability of a corroded pipeline was calculated, and compared with the candidate standards. The results show that the failure probability calculated by this model is similar to that calculated by the allowable stress methods of PCORRC, ASME B31G-2009 and DNV RP-F101. This indicated that the new prediction formula can provide a choice for the reliability analysis of corroded pipelines. Through the parameter sensitivity analysis, it is found that an increase in the variation coefficient of random variables as wall thickness, diameter, internal pressure and radial corrosion rate may lead to an increase or a decrease in the failure probability. It is pointed out that the radial corrosion rate and internal pressure are the two key factors affecting the reliability of corroded pipelines.

Key words: corroded pipeline in-line inspection failure probability limit state sensitivity
收稿日期: 2016-11-06 ????
PACS: ? ?
基金資助:“十二五”國(guó)家科技支撐計(jì)劃課題(2015BAK16B00)資助
通訊作者: 帥健, [email protected]
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帥義,帥健,,劉朝陽(yáng). 腐蝕管道可靠性評(píng)價(jià)方法研究[J]. 石油科學(xué)通報(bào), 2017, 2(2): 288-297. SHUAI Yi, SHUAI Jian, LIU Chaoyang. Research on the reliability methods of corroded pipeline. Petroleum Science Bulletin, 2017, 2(2): 288-297.
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