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首頁» 過刊瀏覽» 2025» Vol.10» lssue(1) 178-190???? DOI : 10.3969/j.issn.2096-1693.2025.02.003
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站場含球閥天然氣管線應力分析與支墩工藝優(yōu)化研究
尚臣, 謝萍, 謝書懿, 李波, 李麗鋒, 徐康凱, 杜洋
1 國家管網(wǎng)西部管道有限責任公司, 烏魯木齊 830000 2 中國石油集團工程材料研究院有限公司, 西安 710077 3 中國石油集團測井有限公司西南分公司, 成都 400021 4 中國石油大學( 華東) 機電工程學院,,青島 2665801 國家管網(wǎng)西部管道有限責任公司, 烏魯木齊 830000 2 中國石油集團工程材料研究院有限公司, 西安 710077 3 中國石油集團測井有限公司西南分公司, 成都 400021 4 中國石油大學( 華東) 機電工程學院,,青島 266580
Research on stress analysis and support plant optimization of natural gas pipeline with ball valve structure in compressor station
SHANG Chen, XIE Ping, XIE Shuyi, LI Bo, LI Lifeng, XU Kangkai, DU Yang.
1 PipeChina West Pipeline Company, Urumqi 830000, China 2 CNPC Tubular Goods Research Institute, Xi′an 710077, China 3 Southwest Branch, China National Logging Corporation, Chengdu 400021, China 4 College of Mechanical Electronical and Engineering, China University of Petroleum (East China), Qingdao 266580, China

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摘要? 壓氣站中天然氣管線球閥遍布且具有較大自重,極易引發(fā)管道應力集中,、變形過大及埋地端沉降等問題,合理布置支墩是改善應力分布和減緩管道沉降的有效措施,。本文以西北濕陷性黃土地區(qū)某壓氣站含球閥的天然氣管道為對象,,構(gòu)建了全尺寸有限元模型。首先,,深入分析無支墩時管道的應力與變形,,探究埋地端沉降根源。發(fā)現(xiàn)因管道中部兩球閥自重較大,,導致埋地端產(chǎn)生較大彎矩,,致使管道彎管區(qū)域應力和變形顯著,靠近較重球閥一側(cè)更甚,,進而引發(fā)埋地端沉降,。其次,全面探討支墩位置,、數(shù)量及沉降工況對管道應力和變形的影響,,明確球閥底部是修建支墩的最佳位置;綜合成本考量,,只在質(zhì)量最大的球閥端部設(shè)一個支墩即可,。基于上述研究結(jié)果制定了支墩布置優(yōu)化方案并應用于工程現(xiàn)場,。采用X射線法進行現(xiàn)場應力測試,,應力測試值與有限元計算值誤差≤20%。依據(jù)JB 4732-1995(R2005)《鋼制壓力容器——分析設(shè)計標準》校核管道強度,,現(xiàn)場工藝優(yōu)化方案通過驗證,。本文所提優(yōu)化方案為改善管道應力分布、保障天然氣管道安全運行提供了有效參考,,有望為天然氣管道工程領(lǐng)域發(fā)展及后續(xù)研究實踐提供參考價值,。
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關(guān)鍵詞 : 天然氣管道,球閥,支墩優(yōu)化,沉降,有限元
Abstract

The ball valves in natural-gas pipelines at compressor stations have a relatively large self-weight, which can lead to pipeline stress, deformation, and subsidence at the buried ends. Here, the natural-gas pipeline with ball valves at a compressor station in the northwest collapsible loess area was studied. A full-scale finite element model is established. First, the stress and deformation of the pipeline without support plant were analyzed, and the reasons for the subsidence of the buried ends were explored. The results showed that due to the large self-weight of the two ball valves in the middle of the pipeline, a large bending moment was generated at the buried ends of the pipeline under the action of gravity, resulting in significant stress and deformation in the elbow areas, especially on the side closer to the heavier ball valve, which made the pipeline prone to subsidence at the buried ends. Second, the influence of the location and number of support plants as well as the settlement conditions on the stress and deformation of the pipeline was discussed. It was found that the optimal location for building support plants is at the bottom of the ball valves. When the number of support plants is the same as that of the ball valves and they are all placed at the bottom of the ball valves, the control effect on stress and deformation is the best one. However, considering the construction cost of the support plants, it is sufficient to build a support only at the end of the ball valve with the largest mass. Based on these findings, an optimized support plants layout plan is proposed and applied to the engineering site. To verify the effectiveness of the proposed plan, X-ray stress testing was used. The error of the stress test values and the finite-element analysis results is within 20%. The stress linearization calibration was carried out in accordance with the JB 4732-1995(R2005) “Steel Pressure Vessels-Analytical Design Criteria”, and the results showed that the on-site process optimization scheme can pass the verification. This research provides an in-depth analysis of the stress and deformation problems of natural-gas pipelines with ball valves, and the proposed optimization scheme offers an effective reference for improving the stress distribution of pipelines and ensuring the safe operation of natural-gas pipelines. It was believed this study can contribute to the development of the natural-gas pipeline engineering field and provide valuable guidance for future engineering practices and further research in this area. 

Key words: natural gas pipelines; ball valves; optimization of support plants; subsidence of the pipeline; finite element analysis
收稿日期: 2025-02-26 ????
PACS: ? ?
基金資助:國家自然科學基金青年基金( 基于率型損傷演化與流固耦合的內(nèi)爆炸下管道裂紋動態(tài)擴展機理與預測研究) 資助
通訊作者: [email protected]
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尚臣, 謝萍, 謝書懿, 李波, 李麗鋒, 徐康凱, 杜洋. 站場含球閥天然氣管線應力分析與支墩工藝優(yōu)化研究. 石油科學通報, 2025, 10(01): 178-190 SHANG Chen, XIE Ping, XIE Shuyi, LI Bo, LI Lifeng, XU Kangkai, DU Yang. Research on stress analysis and support plant optimization of natural gas pipeline with ball valve structure in compressor station. Petroleum Science Bulletin, 2025, 10(01): 178-190.
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