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基于支持向量數(shù)據(jù)描述的往復式注水泵健康度評價方法
王文明, 張永鑫, 侯春來, 王禹琪, 王海龍, 李志偉
1 中國石油大學( 北京) 機械與儲運工程學院海洋油氣智能裝備實驗室,,北京 102249 2 長慶油田分公司第四采油廠,靖邊 718500
Health evaluation method of reciprocating water injection pump based on support vector data description
WANG Wenming, ZHANG Yongxin, HOU Chunlai, WANG Yuqi, WANG Hailong, LI Zhiwei
1 Offshore Oil and Gas Intelligent Equipment Laboratory, College of Mechanical and Storage and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, China 2 Changqing Oilfield No.4 Oil Production Plant, Jingbian 718500, China

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摘要? 往復式注水泵作為油田注水作業(yè)的關(guān)鍵裝備,,由于惡劣的工作環(huán)境,,易導致軸瓦、缸體和電機等部件故障,,對其進行健康監(jiān)測及健康度評價,,以及時發(fā)現(xiàn)異常狀態(tài),保障安全可靠的注水作業(yè)十分必要,。本文提出了一種基于支持向量數(shù)據(jù)描述的往復式注水泵健康度量化評價方法,。首先,考慮到注水泵振動信號非線性,、非平穩(wěn)的特點,,在有限條件下提取注水泵振動信號中的特征信息。針對注水泵核心部件多且間距小的問題分析振動信號的測點位置,,以搭建數(shù)據(jù)采集系統(tǒng),。針對振動信號頻率成分復雜的特點,利用變分模態(tài)分解提取振動數(shù)據(jù)的變分模態(tài)分量,,在所有模態(tài)分量排列熵的基礎(chǔ)上構(gòu)建高維多域特征集,,以描述注水泵的健康狀態(tài)。其次,,針對注水泵實際采集數(shù)據(jù)過程中,,大多數(shù)設(shè)備處于健康工作狀態(tài),故障數(shù)據(jù)較少,,容易造成樣本不均衡的問題,,利用單值分類方法支持向量數(shù)據(jù)描述在單值分類問題上的優(yōu)勢,僅使用健康狀態(tài)運行下注水泵數(shù)據(jù)樣本的特征向量進行支持向量數(shù)據(jù)描述的超球體模型構(gòu)建,,并引入粒子群優(yōu)化算法對模型參數(shù)進行優(yōu)化,;通過計算注水泵不同健康狀態(tài)的數(shù)據(jù)到超球體球心的距離,參考隸屬度函數(shù)進行公式擬合,實現(xiàn)注水泵的健康度定量評價,。最終,,為驗證該評價方法的適用性,對長慶油田現(xiàn)場注水泵的振動數(shù)據(jù)進行健康度評價計算,,粒子群優(yōu)化后模型準確率能達到95%,,本文所提出的方法具有較好的準確性。
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關(guān)鍵詞 : 健康度評價,變分模態(tài)分解,支持向量數(shù)據(jù)描述,粒子群優(yōu)化,超球體模型
Abstract

The reciprocating water injection pump is the core equipment for the oilfield water injection operations. However, due to the harsh working environment, it is easy to cause frequent failures of bearings, cylinders, motors, and other components. Therefore, the health monitoring and the health evaluation of the reciprocating water injection pump are required to detect abnormal conditions in a timely manner to ensure safety and reliability for reciprocating water injection operation. This paper proposed a quantitative evaluation method for the health of the reciprocating water injection pump based on support vector data description. Firstly, considering the nonlinear and non-stationary characteristics of the reciprocating water injection pump vibration signal, the characteristic information in the water injection pump vibration signal was extracted under limited conditions. Aiming at the problem that the water injection pump had many core components and small spacing, the measurement point locations of the vibration signals were analyzed to build a data acquisition system. In view of the complex frequency components of vibration signals, variational modal decomposition was used to extract the variational modal components of vibration data, and a high-dimensional multi-domain feature set was constructed based on the permutation entropy of all modal components to describe the health status of the water injection pump. Secondly, in view of the fact that during the actual data collection process of the water injection pump, most of the equipment was in a healthy working state and had less fault data, which easily caused sample imbalance. The single value classification method was used to support the advantages of vector data description in single value classification problems. Only the eigenvectors of the water injection pump data samples running in the healthy state were used to construct the hypersphere model described by the support vector data, and the particle swarm optimization algorithm was introduced to optimize the model parameters; the data of the different health states of the water injection pump were calculated to the hypersphere model distance from the center, and perform formula fitting with reference to the membership function to achieve quantitative evaluation of the health of the water injection pump. Finally, in order to verify the applicability of this evaluation method, the health evaluation calculation was performed on the vibration data of the on-site water injection pump in Changqing Oilfield. After particle swarm optimization, the model accuracy could reach 95%, which showed that the method proposed in this article has good practicability.


Key words: health evaluation; variational modal decomposition; support vector data description; particle swarm optimization; hypersphere model
收稿日期: 2023-12-29 ????
PACS: ? ?
基金資助:國家自然科學基金 (No.51309237) 資助
通訊作者: [email protected]
引用本文: ??
王文明, 張永鑫, 侯春來, 王禹琪, 王海龍, 李志偉. 基于支持向量數(shù)據(jù)描述的往復式注水泵健康度評價方法. 石油科學通報, 2023, 06: 822-831. WANG Wenming, ZHANG Yongxin, HOU Chunlai, WANG Yuqi, WANG Hailong, LI Zhiwei. Health evaluation method of reciprocating water injection pump based on support vector data description. Petroleum Science Bulletin, 2023, 05: 822-831.
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