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天然氣壓縮機(jī)組現(xiàn)場(chǎng)性能測(cè)試計(jì)算方法對(duì)標(biāo)研究
劉國(guó)豪,侯磊,潘騰 ,趙一樺 ,陳林,李清平
1 中國(guó)石油大學(xué)( 北京) 機(jī)械與儲(chǔ)運(yùn)工程學(xué)院,北京 102249 2 中國(guó)石油大學(xué)( 北京) 油氣管道輸送安全國(guó)家工程實(shí)驗(yàn)室/ 石油工程教育部重點(diǎn)實(shí)驗(yàn)室,北京 102249 3 國(guó)家管網(wǎng)集團(tuán)北方管道有限責(zé)任公司,廊坊 065000 4 中國(guó)石油長(zhǎng)慶油田分公司第一采氣廠第五凈化廠,西安 710000
Improvement of standards and field performance test calculation methods for natural gas compressor units
LIU Guohao, HOU Lei1,2, PAN Teng, ZHAO Yihua , CHEN lin, LI Qingping
1 National Engineering Laboratory for Pipeline Safety, Beijing 102249, China 2 College of Mechanical and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, China 3 PipeChina North Pipeline Company, Langfang 065000, China

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摘要? 通過(guò)對(duì)比分析國(guó)內(nèi)外標(biāo)準(zhǔn)的差異,發(fā)現(xiàn)國(guó)內(nèi)標(biāo)準(zhǔn)SY/T 6637-2012 在 多變指數(shù)、焓值以及多變壓縮功計(jì)算等方面與國(guó)際主流標(biāo)準(zhǔn)存在較大 差異,逐項(xiàng)進(jìn)行了對(duì)比計(jì)算。本文提供的測(cè)試方法適合國(guó)內(nèi)站場(chǎng)能耗 計(jì)量?jī)x表和安裝位置的實(shí)際情況,同時(shí)為國(guó)內(nèi)天然氣管道壓縮機(jī)組提 供了可靠的能效計(jì)算方法。
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關(guān)鍵詞 : 天然氣管道壓縮機(jī);多變指數(shù);多變壓縮功;多變效率;測(cè)試方法;計(jì)算方法;標(biāo)準(zhǔn)修訂
Abstract
In long distance natural gas pipelines, the energy consumption of the natural gas compressor units account for  
more than 95 % , and their energy consumption has a great influence on natural gas enterprises. Domestically the industry  
standard SY/T 6637-2012 is used to test and calculate the practical performance curve and the energy efficiency status. In  
recent years, the standard has been used to calculate the polytropic efficiency of compressors and the unit efficiency. But the  
calculated results weren’t consistent with the contributed data by foreign manufacturers. This inconsistence greatly influenced  
the accuracy of gas pipeline optimization models and foreign advanced pipelines as the yardstick of energy management. By  
the comparison and analysis of domestic and foreign standards, it was found that standard SY/T 6637-2012 is quite different  
from the mainstream international standards in terms of variable index, enthalpy value and variable compression work  
calculation. In view of the differences, the comparison and calculation were carried out, and the results were verified twice  
with factory data and actual field data. The results show that: (1) In terms of enthalpy of gas, the error of calculating enthalpy  
by the looking up the chart method is 6.55 % , and the error of calculating method of BWRS, RKS and PR is 1.75 % , 2.75 % and  
0.57 % , respectively. (2) In the calculation of variable compression work, SY/T 6637-2012 didn’t consider the compressibility  
of gas, modify the results, and add the variable compression work correction factor. (3) In the calculation of polytropic  
efficiency, based on the calculation results of NIST software, the calculation deviations of SY/T 6637-2012, BWRS, RKS,  
PR and CTO were 6.12 % , 2.27 % , 3.26 % , 0.12 % and 0.53 % respectively. Based on the above analysis, SY/T 6637-2018 has  
been released and implemented in March 2019. After one year application, the calculation method is consistent with the man
ufacturers' and foreign standards, and the calculation results are consistent. The test method is suitable for the actual situation  
of domestic stations and yard energy consumption meters and installation location, and provides a reliable energy efficiency  
calculation method for natural gas pipeline compressor units.


Key words: natural gas pipelines; compressors; polytropic index; polytropic compression work; polytropic efficiency; test methods; calculation methods; standard revision
收稿日期: 2021-12-29 ????
PACS: ? ?
基金資助:中國(guó)石油天然氣股份有限公司科研項(xiàng)目《管道壓縮機(jī)組和輸油泵機(jī)組能效測(cè)試方法國(guó)際接軌研究》(2015B-3410-0501)、石油天然氣行業(yè)
標(biāo)準(zhǔn)修訂項(xiàng)目《天然氣輸送管道系統(tǒng)能耗測(cè)試和計(jì)算方法》《國(guó)家能源局綜合司關(guān)于下達(dá) 2017 年能源領(lǐng)域行業(yè)標(biāo)準(zhǔn)制( 修) 訂計(jì)劃及英文
版翻譯出版計(jì)劃的通知》( 能源 20170228) 聯(lián)合資助
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劉國(guó)豪, 侯磊, 潘騰, 趙一樺, 陳林, 李清平. 天然氣壓縮機(jī)組現(xiàn)場(chǎng)性能測(cè)試計(jì)算方法對(duì)標(biāo)研究. 石油科學(xué)通報(bào), 2021, 04: 657-664 LIU Guohao, HOU Lei, PAN Teng, ZHAO Yihua, CHEN lin, LI Qingping. Improvement of standards and field performance test calculation methods for natural gas compressor units. Petroleum Science Bulletin, 2021, 04: 657-664. doi: 10.3969/j.issn.2096-1693.2021.04.047
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