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鉆具疲勞損傷磁記憶檢測(cè)試驗(yàn)研究
胡治斌,,樊建春*,,高維駿,程彩霞,,吳家風(fēng),,趙坤鵬,代濠源
中國(guó)石油大學(xué)(北京)機(jī)械與儲(chǔ)運(yùn)工程學(xué)院,北京 102249
Experimental study of magnetic memory testing of drilling tool fatigue damage
HU Zhibin, FAN Jianchun, GAO Weijun, CHENG Caixia, WU Jiafeng, ZHAO Kunpeng, DAI Haoyuan
College of Mechanical and Transportation Engineering, China University of Petroleum-Beijing, Beijing 102249, China

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摘要? 鉆井作業(yè)過(guò)程中頻發(fā)的鉆柱斷裂事故嚴(yán)重影響了油氣資源的勘探開(kāi)發(fā)進(jìn)程,。為解決此問(wèn)題,,本文擬將金屬磁記憶檢測(cè)技術(shù)應(yīng)用于鉆具疲勞損傷檢測(cè)。本文挑選典型鉆具材料(35CrMo)在自行設(shè)計(jì)的疲勞試驗(yàn)機(jī)上開(kāi)展了四點(diǎn)彎曲疲勞試驗(yàn),,借助CCD攝像機(jī)在光學(xué)顯微鏡下觀測(cè)試樣表面形貌,,測(cè)量了裂紋擴(kuò)展長(zhǎng)度;同時(shí)通過(guò)基于巨磁阻原理的磁記憶高靈敏度傳感器采集了疲勞過(guò)程中磁記憶信號(hào),,并提取了磁記憶信號(hào)特征參數(shù),,進(jìn)行了基于磁記憶特征參數(shù)的損傷定量評(píng)估方法研究。試驗(yàn)結(jié)果表明:對(duì)比顯微觀測(cè)結(jié)果,,35CrMo疲勞損傷過(guò)程磁記憶信號(hào)參數(shù)變化可以被劃分為包括初始,、穩(wěn)定、波動(dòng)及快速增長(zhǎng)4個(gè)階段,,其中波動(dòng)階段對(duì)應(yīng)微裂紋匯集及擴(kuò)展,;磁記憶信號(hào)峰值、梯度峰值以及梯度信號(hào)峰峰值都可以較為準(zhǔn)確的定量評(píng)估35CrMo鋼疲勞損傷嚴(yán)重程度,。本文為磁記憶檢測(cè)技術(shù)應(yīng)用于鉆具疲勞損傷檢測(cè)提供了理論及數(shù)據(jù)支撐,。
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關(guān)鍵詞 : 鉆具, 金屬磁記憶, 表面形貌, 特征參數(shù), 疲勞損傷定量評(píng)估
Abstract

  The frequent drill fracture accidents during the drilling process severely affect the exploration and development of gas resources. To minimize this problem, this paper applies metal magnetic memory (MMM) detection technology to the fatigue damage detection of drilling tools. In this paper, 35CrMo steel, representative drilling tool material, was selected to carry out four-point bending fatigue tests on a self-designed fatigue testing machine. The surface morphology of specimens was observed under an optical microscope with a CCD camera and the crack propagation length was measured. At the same time, the changes in MMM signals in the fatigue process were collected by a high sensitivity MMM sensor based on the giant magnetoresistance principle. The characteristic parameters of MMM signals were extracted and the damage assessment was studied based on the magnetic memory characteristic parameters. The experimental results showed that the change of MMM signal parameters in the fatigue damage process of 35CrMo could be divided into four phases; initial stage, steady stage, fluctuation stage and rapid growth stage, during which the fluctuation stage corresponded to microcrack coalescence and expansion. MMM signal characteristic parameters can quantitatively assess the severity of fatigue damage of 35CrMo steel. This paper provides theoretical and data support for the MMM detection technique to be applied to the fatigue damage detection of drilling tools.

Key words: drilling tools MMM surface morphology characteristic parameters quantitative assessment of fatigue damage
收稿日期: 2017-03-23 ????
PACS: ? ?
基金資助:自然科學(xué)基金中海油井的完整性技術(shù)體系研究(YXKY-2017-ZY-09)資助
通訊作者: 樊建春, [email protected]
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胡治斌,,樊建春,高維駿,,程彩霞,,吳家風(fēng),趙坤鵬,,代濠源. 鉆具疲勞損傷磁記憶檢測(cè)試驗(yàn)研究[J]. 石油科學(xué)通報(bào), 2018, 3(1): 97-105. HU Zhibin, FAN Jianchun, GAO Weijun, CHENG Caixia, WU Jiafeng, ZHAO Kunpeng, DAI Haoyuan. Experimental study of magnetic memory testing of drilling tool fatigue damage. Petroleum Science Bulletin, 2018, 3(1): 97-105.
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