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管道內(nèi)腐蝕直接評(píng)估技術(shù)與實(shí)踐應(yīng)用
董紹華,,王東營(yíng),,董國(guó)亮,張河葦
1 中國(guó)石油大學(xué)(北京),,北京 102200 2 中石油北京天然氣管道有限公司,,北京 100101 3 昆侖能源有限公司,北京 100101
Internal corrosion direct assessment technology and applications for pipelines
DONG Shaohua, WANG Dongying, DONG Guoliang, ZHANG Hewei
1 China University of Petroleum-Beijing ,Beijing 102200, China 2 Beijing Petroleum Pipeline Company Limited of Petro-China, Beijing 100101, China 3 Kunlun Energy Company Limited, Beijing 100101, China

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摘要? 內(nèi)腐蝕的直接評(píng)估(Internal Corrosion Direct Assessment, ICDA)技術(shù)是用于評(píng)價(jià)通常輸送干氣,、但可能短期接觸濕氣或游離水(或其他電解液)的輸氣管道完整性的系統(tǒng)方法,,適用于不能開(kāi)展內(nèi)檢測(cè)的管道。其包括4個(gè)步驟:預(yù)評(píng)價(jià),、間接檢測(cè),、直接檢測(cè)、后評(píng)價(jià),。ICDA 評(píng)估管道水聚集和內(nèi)腐蝕的可能性,,從而找出首個(gè)最有可能的腐蝕區(qū)域位置,如果這個(gè)區(qū)域位置通過(guò)驗(yàn)證沒(méi)有發(fā)現(xiàn)腐蝕,,則其他下游部位出現(xiàn)水聚集或腐蝕的可能性很小,。本文提出了ICDA的步驟和方法,對(duì)陜京天然氣管道一線陜西段神森站至府谷壓氣站段進(jìn)行了ICDA評(píng)估,,評(píng)價(jià)管道全長(zhǎng)52.09 km,,按照冬夏季天然氣輸送量不同,,計(jì)算得出了管道水積聚析出的臨界角冬季1月份為6.17°,,夏季7月份為為1.97°。分析沿線高程數(shù)據(jù),,得出全線高程傾角分布圖,,選擇多個(gè)傾角(大于臨界角)較大的高風(fēng)險(xiǎn)區(qū)域位置開(kāi)挖,發(fā)現(xiàn)管道無(wú)明顯壁厚減薄,,管道狀況良好,。通過(guò)內(nèi)腐蝕評(píng)估可進(jìn)一步確定管道的內(nèi)部狀況,對(duì)于不能實(shí)施內(nèi)檢測(cè)的管道安全狀況評(píng)估具有重要意義。
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關(guān)鍵詞 : 管道; 內(nèi)腐蝕,; 臨界角,; 直接評(píng)估; 完整性
Abstract

  ICDA(Internal Corrosion Direct Assessment) technology is used for evaluation of the integrity of pipeline systems which are transporting dry gas with exposure to moisture or free water (or other electrolyte) in short-term, especially for pipelines on which ILI (In Line Inspection) cannot be carried out. There are four steps: pre-assessment, indirect detection and direct detection and post assessment. Through ICDA, the potential of water accumulation and internal corrosion in pipelines can be evaluated to identify the most probable corrosion area. If no corrosion is found in this area, it is unlikely that water will accumulate at other downstream sites. In this thesis, the method and steps of ICDA are presented and it was carried out on the pipeline section between Shenmu to Fugu valve of the Shan-Jing natural gas pipeline in Shaanxi Province. The total length of the pipeline is 52.09?km. According to different natural gas transportation modes in winter and summer, the critical angle for water accumulation in the pipeline is 6.17° in January and 1.97° in July. The data of the elevation along the pipeline is analyzed, and the elevation angle profile is obtained. Through the excavation of the high risk area with bigger inclination (larger than critical angle), there is no significant wall thinning and the pipeline is in good condition. The internal condition of the pipeline can be further determined by ICDA, which is significant for assessment of the pipeline safety status where it is not possible to carry out the ILI and in unpiggable pipelines.

Key words: pipelines ; internal corrosion ; critical angle ; direct assessment ; integrity
收稿日期: 2016-11-15 ????
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董紹華,,王東營(yíng),,董國(guó)亮,張河葦. 管道內(nèi)腐蝕直接評(píng)估技術(shù)與實(shí)踐應(yīng)用[J]. 石油科學(xué)通報(bào), 2016, 1(3): 459-470. DONG Shaohua, WANG Dongying, DONG Guoliang, ZHANG Hewei. Internal corrosion direct assessment technology and applications for pipelines . 石油科學(xué)通報(bào), 2016, 1(3): 459-470.
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