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首頁» 過刊瀏覽» 2016» Vol. 1» Issue (1) 143-153???? DOI : 10.3969/j.issn.2096-1693.2016.01.009
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我國高鋼級管線鋼和鋼管應(yīng)用基礎(chǔ)研究進展及展望
馮耀榮,,霍春勇,,吉玲康,李鶴林
石油管材及裝備材料服役行為與結(jié)構(gòu)安全國家重點實驗室,,中國石油集團石油管工程技術(shù)研究院,,西安 710077
Progress and prospects of research and applications of high grade pipeline steels & steel pipes in China
State Key Laboratory for Performance and Structure Safety of Petroleum Tubular Goods and Equipment Materials, CNPC Tubular Goods Research Institute, Xi’an 710077 China

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摘要? 回顧我國油氣輸送管道工程,、高鋼級管線鋼和鋼管的研發(fā)應(yīng)用歷程及取得的成果,指出它們的發(fā)展方向,。我國油氣輸送管道工程,、高鋼級管線鋼和鋼管的研發(fā)應(yīng)用具有研發(fā)周期短、應(yīng)用速度快,、實施效果好等顯著特點,。經(jīng)過近20 年的努力,我國在油氣輸送管道,,特別是大口徑,、高壓力輸送管道,,管型、鋼級,、材質(zhì)、尺寸等參數(shù)優(yōu)化和高鋼級管材研發(fā)應(yīng)用等方面達到國際領(lǐng)先水平,。研發(fā)形成了X70/X80 鋼級材質(zhì)選用,、針狀鐵素體管線鋼組織分析鑒別與評定技術(shù)、管型選用和螺旋埋弧焊管殘余應(yīng)力控制技術(shù),、高壓輸氣管道斷裂控制技術(shù),、地震斷裂帶等基于應(yīng)變設(shè)計地區(qū)管材變形控制技術(shù)、厚壁高鋼級管線鋼及鋼管試驗檢測評價技術(shù),、高鋼級管線鋼焊接熱影響區(qū)局部脆化的脆化機理,、斷裂規(guī)律與預(yù)防技術(shù)。自主研發(fā)了X70/X80 系列熱軋板卷和大口徑厚壁螺旋埋弧焊管制造技術(shù),、寬厚板和大口徑厚壁直縫埋弧焊管制造技術(shù),、感應(yīng)加熱彎管和管件成分設(shè)計及制造工藝技術(shù)。將Ⅰ類地區(qū)的設(shè)計系數(shù)提高到了0.8,,將X80 管材口徑擴大至1 422 mm,,初步完成X90 管線鋼和鋼管的研制。為更好地滿足大口徑高壓力輸氣管道工程發(fā)展的需求,,必須進一步深化應(yīng)用基礎(chǔ)研究,,聯(lián)合進行產(chǎn)品研發(fā)與技術(shù)攻關(guān),形成大口徑高鋼級輸氣管道輸量與其他參數(shù)(壓力,、鋼級,、設(shè)計系數(shù)、管徑,、壁厚等)的優(yōu)化技術(shù),。建立或完善管道應(yīng)變設(shè)計、可靠性設(shè)計,、高壓輸氣管道斷裂控制等理論和方法,。研究解決X90~X120 高鋼級管線鋼和鋼管屈強比、應(yīng)變時效,、低溫韌性,、屈服強度測試等關(guān)鍵技術(shù)難題,掌握高鋼級管材成分,、組織,、性能、工藝等的相關(guān)性,。聯(lián)合冶金和制管企業(yè),,形成批量生產(chǎn)能力,。研究形成X90~X120 管材現(xiàn)場焊接技術(shù),進一步提高環(huán)焊縫質(zhì)量性能水平,。最終實現(xiàn)高鋼級管線鋼和鋼管生產(chǎn)和應(yīng)用技術(shù)的全面突破,。
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關(guān)鍵詞 : 高鋼級管線鋼,; 高鋼級管線鋼管; 管線,; 應(yīng)用基礎(chǔ)研究,; 研究進展; 發(fā)展展望
Abstract

  This paper reviews the research, development and achievement of high grade pipeline steels, steel pipes and oil and gas pipelines in China and their development trends. In China, the research and development of oil and gas pipelines, high grade pipeline steels and steel pipelines has the following characteristics. 1) The research and development cycle is short; 2) The research results can be applied quickly; 3) The application effects are good. After nearly 20 years of effort, China has reached an advanced level in the following two aspects. One is the parameter optimization technology of pipe type, steel grade, materials and size of oil and gas transportation pipelines with large-diameters and high pressures. Another is the research and application of high grade pipe steels. Basic research into steel and pipeline technologies has achieved substantial progress in China. This includes the materials selection of X70/X80 grade steel, the identification and examination of the acicular ferrite pipeline steel microstructures, the pipe type selection and the residual stress control technology of spiral submerged-arc welding pipes, the fracture control technology of high pressure gas pipelines, pipeline deformation control technology in the areas of strain-based design, the testing and evaluation technology of high grade and thick wall pipeline steels and steel pipes and the embrittlement mechanisms, fracture occurrence and prevention technology of the high grade steel pipeline steels in heat affected welding areas. The design factor of class I area was enhanced to 0.8. A lot of new technologies were also developed in product research. The X70/X80 hot rolled plate and the large-diameter thick wall longitudinal submerged arc-welded pipe manufacture technology, the induction bends and the fitting material design and the manufacture technology were exploited. The diameter of X80 steel pipes was expanded to 1422 mm. The preliminary research into X90 pipe has been finished. In order to better meet the requirement of large-diameter high-pressure pipeline engineering, the basic applications research must be deepened further. We need to cooperate to develop products and technology. The optimization technology between the transportation capacity of large-diameter high grade steel gas pipeline and other parameters (pressure, steel grade, design factor, pipe diameter, wall thickness, etc.) needs to be developed. We also need to establish or improve the theory and methods of strain-based design, reliability-based design and fracture control of high-pressure gas pipelines. The key technical problems such as yield to tensile-strength ratio, strain aging, low temperature toughness, yield strength tests of X90-X120 high grade steel and pipes should be studied and solved. The correlation between composition, microstructure, process, property and performance of high grade pipes has to be mastered. Mass production capabilities require collaboration between metallurgy enterprises and pipe-makers. X90-X120 pipe field welding technology has to be developed and the girth weld performance level improved. A major breakthrough in high grade steel pipeline steels and the steel pipes production and application technology is required.

Key words: high grade pipeline steel ; high grade steel pipe ; pipeline ; basic research ; research progress ; development prospect
收稿日期: 2018-05-30 ????
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馮耀榮,,霍春勇,,吉玲康,李鶴林. 我國高鋼級管線鋼和鋼管應(yīng)用基礎(chǔ)研究進展及展望[J]. 石油科學(xué)通報, 2016, 1(1): 143-153. FENG Yaorong, HUO Chunyong, JI Lingkang, LI Helin. Progress and prospects of research and applications of high grade pipeline steels & steel pipes in China. 石油科學(xué)通報, 2016, 1(1): 143-153.
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